Hoorah! Today my new Mountain bike arrived. It’s been 2 weeks since ordering and I’ve waited patiently for it to come. I wasn’t in any particular rush but once it came today I couldn’t wait to get home and get it assembled.
5 stars to Wiggle. The bike was packaged very well in 2 boxes. The boxes themselves showed little signs of damage, just a few bumps and scrapes. Exactly what you’d expect from a bike that had travelled half way around the world!

Boxes from Wiggle
The first contained just the wheels, completely surrounded by air bags and bubble wrap.

Boxed wheels
The second box had the frame, handlebars, pedals, tools, seat and seatpost. Again all completely packaged tightly with air bags.
The wheels had discs attached, skewers removed and had no signs of spoke, rim or hub damage. Not even a scratch.

Fulcrum wheels
With wheels unpacked and the first box put aside, I removed the seat and seatpost from the second box and slotted it into the frame, just tightening the bolt enough to be able to lift the bike out of the box and mount into the work stand. By the way, Wiggle supplied the tools required to complete the assembly. This consisted of a multi-tool with allen keys and philips screwdriver heads. They also supplied a 15mm cone spanner, but this isn’t needed for the SPD pedals.

Wrapped up and waiting to come out
With the bike now mounted in the work stand, I started removing all the protective layers. This was probably the most time consuming part of the exercise. Wiggle really do go to town with the protection. It’s in their interests I know to ensure the bike arrives in perfect condition so I applaud them for the care they’ve taken. There is a soft foam layer next to the frame itself and them bubble wrap, all tightly bound in tape and zip ties.

Undressed
I took particular care removing the protection as I didn’t want to scratch the frame or cut through any cables. Once the bike was taken out of the protective layers, it was time to start assembly.
The first job was to fit the rear derailleur. Pretty easy. Just an allen key is required to fix it to the hanger. All the screws were greased nicely by Wiggle so this was a job I didn’t have to do even though I had been and bought new pot of grease at the weekend. With the derailleur on, putting the skewers through both wheels and attaching the rear wheel was next.

Rear wheel on
The skewers and stem bolts were not greased, but I prefer to grease all of these points so added a little grease here before attaching. Rear wheel attached, time for the front. The front forks had a protective brace in place to protect against any pressure. They were the one point I had been concerned about, but all was good. Brace, removed, skewer greased and inserted and front wheel on. The disc brakes front and rear had obviously been set up by Wiggle’s mechanics as there was no binding at all with the pads and the wheels span freely and brakes gripped strongly.

Nearly done
Nearly done, the handlebars were next. Wiggle configure the brakes and gears pre-shipping, so they just needed to be mounted. I just put them off and tightened the bolts just a little until I took the bike out of the stand. I like to have the brake levers pointing down at the same angle as my arms when I’m sitting on the bike, so completed this adjustment and tightened completely once the bike was down.
Finally, from a bike point of view was the pedals. Again, pre-greased, these just needed to be screwed into place. The pedals indicate left and right so there’s no getting that wrong!
Double check all the bolts and quick release levers are now tightened appropriately. No torque wrench available for me, so I just used common sense. I think you can feel when there is enough resistance, although a colleague insists a torque wrench is needed. We’ll see if he spends $220 for one when ordering his bike!
Last jobs for me were adding the mounts for my Ayup lights and Garmin 705.

Completed
Apologies the photos are not too good. Light wasn’t great in my office at home where I did the assembly. Just been for a 3kms test ride to ensure all is working well and it rides like a dream. Can’t wait to hit them tracks!
Filed under: cycling | Tagged: 2009, assembly, Ayup, bike, cycling, expert, focus, Focus Raven Expert, garmin, guide, raven, walkthrough, walkthru, wiggle | 6 Comments »